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VlamShield VLOEI · Cement-bound protective layer for existing PV roofs

Mineral roof coating.
Applied by squeegee.

VLOEI is a fibre-reinforced, cement-bound roof coating that adds a mineral protective layer above existing waterproofing. It is spread over a prepared substrate with a squeegee or trowel, with mineral-surfaced bitumen as the main substrate focus. Compared with boards, individual cut-outs are avoided, while adhesion testing, mixing and curing become part of installation.

Position in the roof
On the existing roof membrane
Suited to
Mineral layer on existing waterproofing
VlamShield VLOEI: Cement-bound protective layer for existing PV roofs

01 · Function

Function and installed position

An existing roof membrane moves with temperature changes and loads. For an additional mineral layer, adhesion, shrinkage and fibre reinforcement therefore matter as much as behaviour under fire exposure. VLOEI focuses on this combination rather than on achieving the highest possible concrete compressive strength.

VLOEI and SHEET belong to the same cement-bound material family. VLOEI addresses the site-applied compound; SHEET addresses the factory-cured fibre composite beneath new waterproofing. Layer position and installation sequence determine which option makes sense for a project.

Positions of mineral materials in a PV roofSchematic of possible positions: SHEET beneath a new membrane; WEER as a board or VLOEI as a roof coating above the waterproofing beneath PV. Material routes are selected for each project and are not automatically combined.PV module on supportsVLOEI · mineral roof coatingRoof waterproofingSHEET · cover board beneath the membraneThermal insulationVapour control layerStructural deck (profiled steel)WEER · board above waterproofing beneath PV

Schematic positions, not an installation drawing. WEER and VLOEI show alternative material routes above the membrane; SHEET sits below it. The illustrated layers are not automatically combined.

What loads act here?

  1. Fire exposure

    VLOEI is classified as a non-combustible material in class A1. This classification describes the reaction to fire of the material.

  2. Temperature and water

    Adhesion, moisture cycling and substrate movement need to work together. Material selection and connection details are therefore coordinated with the roof.

  3. Maintenance and added load

    Thickness and mass affect the additional roof load. Local loads at PV support feet and maintenance routes are considered separately.

VlamShield VLOEI · Material build-up

02 · Material

Material build-up

The material is based on fine cement-bound mortar with mineral aggregates and alkali-resistant glass fibres. Hydraulic hardening and fibre reinforcement form the basis of the material family.

  • Cement binder with graded fine mineral constituents
  • Alkali-resistant short glass fibres to support cohesion
  • Consistency, adhesion and shrinkage coordinated with the substrate
  • Dry material and a defined water addition

03 · Installation

Installation on the roof

  1. 01

    Survey the substrate

    Document the type, age, moisture and condition of the membrane. Granule-surfaced bitumen is the focus of substrate selection; loose surfacing and existing damage are assessed separately.

  2. 02

    Agree a trial area

    Cleaning, any bonding treatment and interaction with the membrane are assessed on the actual surface.

  3. 03

    Mix and spread

    The application concept combines controlled water addition with spreading by squeegee or trowel. Application rate and consistency are assigned to the selected version.

  4. 04

    Plan curing

    The weather window, protection against rain and rapid drying, and release for subsequent work belong in the programme.

  5. 05

    Check connections

    Movement joints, penetrations and outlets are treated as individual details. The existing waterproofing retains its own function.

VlamShield VLOEI · Illustration of installation

Joints, outlets and upstands

Accommodate movement

Membrane, substrate and mineral layer respond differently to temperature and loading. Seam and transition details accommodate those movements.

Preserve drainage

Falls, outlets and emergency drainage remain functional and accessible. An additional material layer does not replace repairs to defective roof waterproofing.

Assess membranes individually

Granule-surfaced bitumen, PVC-P, PIB and TPO/FPO present different adhesion and movement challenges. The material combination is assessed for the actual substrate.

04 · Data

Technical data

Material and application

The product line profile. The specific version is coordinated with the substrate and project requirements.

Material principleCement-bound mineral roof coating
Reaction to fireA1 – non-combustible
ReinforcementAlkali-resistant glass fibres
ApplicationSqueegee or trowel
Substrate selectionFocus on granule-surfaced bitumen
Key criteriaAdhesion, shrinkage, joints and curing conditions
Project informationMembrane, area, falls, PV layout and programme
Layer thickness3 mm
Packaging25 kg bag
Minimum order quantity40 bags (1,000 kg)

05 · Selection

When yes, when no

Suitable

  • Existing roofs with suitable waterproofing worth retaining
  • Projects with a mineral surface layer
  • Projects with coordinated substrate preparation and work sequence

Not suitable

  • As a repair for a saturated roof assembly
  • As a replacement for existing roof waterproofing
  • Across movement joints without a separate connection detail
  • On any substrate without assessing adhesion

06 · Questions

Questions from practice

Is VLOEI roof waterproofing?

VLOEI addresses an additional mineral layer. The water-carrying roof membrane and its connections retain a separate function in the assembly.

Is the compound only sprayed?

VLOEI focuses on application by squeegee or trowel. Tool, consistency and thickness control are considered as one application process.

What role do glass fibres play?

Alkali-resistant fibres support the cohesion of the cement-bound matrix. Substrate, geometry and movement also matter for the specific version.

Is high concrete strength automatically better?

For a thin roof layer, adhesion, shrinkage and movement accommodation are as relevant as strength. The appropriate combination is selected for the task on the roof.

How is VLOEI supplied?

VLOEI is supplied in 25 kg bags. The minimum order quantity is 40 bags, totalling 1,000 kg. At a layer thickness of 3 mm, one bag covers approximately 4.6 m² by calculation.

Project enquiry for VlamShield VLOEI

What we need for a quotation

With this information we prepare a concrete proposal: configuration, quantity, documentation and programme. If something is missing, we ask.

Project enquiry
  1. Type, age and condition of the existing membrane
  2. Roof area, falls and drainage
  3. PV layout, maintenance routes and spare structural capacity
  4. Required protection function and designer or insurer specification
  5. Programme and scope for trial areas

Project enquiry

Send your roof build-up. Discuss the material choice.

A few photos and the roof area are enough to start. You receive a project proposal with the specific configuration, the supporting documentation and the open points we agree with you.

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