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Mineral roof layers for solar roofs

Mineral protection.
For your PV roof.

Three product lines for flat roofs with photovoltaics: a thin cover board below the new membrane, a weather-resistant mineral board for edges and details and a site-applied mineral layer on the existing membrane.

For warehouses, logistics and commercial buildings in Germany and the Netherlands. Supplied per project, with the documentation of the specific board or system selected.

Industrial flat roof with PV modules on supports, membrane and mineral protective layers

Roof build-up

Where each layer sits, and what it does there.

From structural deck to PV module, a flat roof is a sequence of layers that carry, protect and seal one another. VlamShield adds a mineral layer at three positions. Select a layer to highlight its position.

Schematic roof build-up with the three VlamShield positionsSection through a flat roof from bottom to top: steel deck, vapour control layer, insulation, DEK cover board, membrane, VLOEI mineral layer and PV module on supports. On the left an upstand with a WEER board.PV module on supportsVLOEI · mineral layer on the membraneRoof membrane (waterproofing)DEK · cover board below the membraneInsulationVapour control layerStructural deck (steel)WEER · board at upstand and edge

Schematic representation. Not a construction drawing; the actual build-up and detailing follow from the project.

Applications

Start with the situation on your roof.

A new membrane opens up different options from an existing PV roof whose membrane stays in place. And edges, penetrations and upstands need an approach of their own.

All applications
Material detail: cut edge of a mineral board on a roof membrane
Installation on the roof: laying boards and connecting to the membrane

In practice

What a mineral layer delivers in concrete terms.

  1. A firm substrate below the membrane

    On soft insulation, PV supports, ballast and foot traffic press locally on the waterproofing. A thin, rigid cover board spreads that pressure and gives the membrane an even, flat substrate. That is the classic place of DEK.

  2. Details that stand up to the weather

    At roof edges, upstands and penetrations the membrane turns up and is vulnerable. A weather-resistant mineral board protects these surfaces mechanically with a homogeneous mineral finish, without being waterproofing itself. That is where WEER sits.

  3. Existing roof, no stripping

    Where an intact membrane with PV is already in place, breaking it open is often not an option. A site-applied mineral layer follows the existing membrane, provided adhesion, seams and drainage have been assessed beforehand. That is the VLOEI route.

  4. The right evidence for the right layer

    We separate strictly: reaction to fire of the material, performance of the complete roof assembly and system assessments. The project proposal states which document belongs to which layer.

Comparison

Three lines side by side: position, installation, evidence.

The same questions for each line, in one matrix. You see at a glance which line fits your roof and what the quotation defines.

Go to the full comparison
DEKWEERVLOEI
PrincipleThin mineral cover board, factory-madeWeather-resistant, glass-fibre-reinforced mineral boardSite-applied mineral layer
Position in the roofOn the insulation, below the membraneExposed at edges, upstands and penetrationsOn the existing membrane, below the PV
SituationNew build, new membraneDetails on new and existing roofsExisting PV roof, membrane stays in place

Project enquiry

Send us your roof.

A section, a few photos and the roof area are enough to start. You receive a project proposal with the specific configuration, the supporting documentation and the open points we agree with you.